WORK - BIOCAT ENGINEERING

Callback form

Provide us with your phone number

Callback form

Your callback has been sent sucessfully

OUR ENGINEERING SOLUTIONS FOR TOBACCO INDUSTRY

Wear Resistant Solutions

Different alloy types according to the project demands

Reducing the plastic deformation inside (reported by the university)

Lengthen the lifetime instead of the original partReducing the maintenance costs

Applicable to the piping systems, wearable mechanical parts and the body kits

Preventing the system stopping because of the wearing problems

Maker Exit Suppressors

Keeps the orientation of the cigarettes for the packaging

Not showing the same behaviours with the wire chain like scretching the cigarette papers

Longer lifetime than the wire chains

Filter Hoper Suppressors

Keeps the orientation of the filters for the assembling with the cigarette paper

Not showing the same behaviours with the wire chain like scretc

Longer lifetime than the wire chains

After the first implementation, working more than 2 yearshing the filter papers 

Rod Deflector

Reduces the long rod rejects 

Super effective for the slim rod deflections

Has adjustable «operator friendly» blade

Longer lifetime than the original part

After the first implementation, working more than 2 years

Cleaning Kit for the Filter Paper Cutting Blades

Beside the original rotational movement, acting directional drive 

Improves the cleaning quality 

Reducing the manual cleaning demand per shift 

Improves the operators safety 

No need to change the original drive system

Noise Reducing

Reducing the noise under 80 dB in the implemented area (reported by a independent measuring company, when only implemented machine is working)

Considering tobacco beetling for the reducing structures 

Custom made solutions 

Side benefits: energy saving, ventilation in maker 18kW Fan area

Automatic Conveyor Cleaning System

Aim is to reduce the maintenance costs for the conveyor systems

Composite system becoming mixture of the mechanical and pneumatic systems

Using 2 brushes have proved biaxial movement system 

Using air for the turbulance inside
 
Using only the bottom part of the conveyor system
 

Custom Design Instruments

Hand tools for the places that hard to access like the holes in drums, some parts of the AF12, Protos etc

Moduler design (like ratched stem holder) to reduce the weight of the tray and number of the hand tools

Different materials according to the operator needs (elastic, rigid etc)

Biocat Agri

Product Code : besc1c2020020010
Machine Name : Biocat Laurus Nobilis Shedder (Semi automation, adjustable power)
Design : 100% Turkish
Power Source : 220V
Power : 1.1 kW maximum, thanks to the driver productive power usage without current fluctuation
RPM : Adjustable between 750 rpm - 1500 rpm
Drag distance : Adjustable Between 4 cms to 6.5 cms
Trigger : Foot Pedal
Maximum Trigging time : Adjustable between 750 rpm - 1500 rpm
RPM : Yes (for the operator’s comfort, preventing mess with unwanted wooden pieces, our standard is 0.9 second)
Motor Take off time : Yes (our standard is 0.1 second)
Motor Down time : Yes (our standard is 1.3 seconds)
Emergency button : Yes
Current Protection : Yes
Shedding holder : Can be designed in any size
Fixed Holder support : Yes (optional)
Suspension System : Established by 6 springs in two different sizes
Lubrication : w sprayed flushing oil
Noise : 85-90 dB
Mounting System : Can be designed up to physical conditions
Mechanical Parts : Some of the critical parts are made in Germany, 100% handcrafted in Turkey, locality rate is 85%
Maintenance : Thanks to the design easy access, standard maintenance in 6 months period

 

Biocat Laurus Nobilis Dryer

Product Code : bct1c2020030010
Machine Name : Biocat Laurus Nobilis Dryer (Full automation, adjustable flow, adjustable blow temperature, adjustable room temperature)
Design : 100% Turkish
Power Source : 380V
Power Consumption : 1343.5 kcal per hour for 1m3
Drying Time : 12 hours
System Control : Stand-alone (from cell phone, 4.5G, computer etc.)
Trigger : Stand-alone (from cell phone, 4.5G, computer etc.)
Outdoor : Yes
Heating Logic : Software, built in algorithm

 

   Home        WORK       CONTACT US     Blog

©2015-18 BIOCAT ENGINEERING. All Rights Reserved.